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lives .... Project 'Changeeveryfink' part 6. Glory be - it's
finished, road legal and very shiny (for now).
After the last update in October 05, it has been pretty slow
going getting the bike back on the road. A combination of
family stuff, too much working abroad (sounds glamorous but
really is a pain in the ar$e) and any extended spells of good
weather to fully test the bike. After nearly two years of
fettling and decision making, it is now finished (for now).
With all the bits in place, it has been running well, survived
another track day, been to the seaside and seen the public
roads a few times. Nothing has fallen off although adjustments
have been made as we have gone along.
But all the hard work has paid off as I recently entered and
won the UK Ducati Speciale Challenge. The bike was up against
any other modified Ducatis so long as it had a Ducati engine
and an original frame. It's really cool that I won - not only
as it was the best Monster but also that it beat other Ducatis
- some costing over nearly 2 to 3 times as much as my bike.
So I get to go the Milan Motorcycle Show in November - cool.
Anyway, enough boasting and I'll bore you with the details
of what's gone on with the bike since last October.
WHAT'S NEW PUSSYCAT?
NEW RADIATOR - WHY AND HOW?
This arrived in February but it really wasn't possible to
road test it on the bike due to a combination of an aluminum
construction and road salt not being particularly good partners
- something to do with chemistry or physics or gravity - one
of them? Anyway, didn't seem any point in rushing now that
the finish line was in sight.
The reason for designing a new radiator was purely cosmetic
- it sticks out too far and upsets the lines of the bike.
I recently saw the new S4RS and I am convinced that that radiator
is even larger!! Although the Monster design has evolved over
the years, the radiator has been the most universally criticised
part of the water cooled bikes. The radiator is bigger than
my mother in laws mouth and it looks like it's from a Ford
Cortina came the digs from the air cooled corner - ah, but
better performance was always the comeback from water cooled
corner. Being that the Monster's primary selling point has
been looks first and performance second, the radiator was
the ever present thorn in the side of the S4 / S4R / S4RS
range of Monsters - so I decided to have a go at making it
better. In my opinion, the MV Brutale has made the best job
of integrating the radiator into the frame - but then again,
that shouldn't really be a surprise as MV's have never exactly
been under designed.
The initial plan was to design a three part radiator like
the oversized race bikes - tapering into a V thus fitting
nicely into the lines of the bike. This would consist of three
cores - the main cores and two smaller cores underneath the
main element either side of the spark plug. Ah, spark plug
access - this little fecker is the only reason for the height
of the radiator being as shallow as it is - at one point,
we were even looking at a hinged design which meant that spark
plug access would mean removal (or at least part removal)
of the radiator. After a few designs, I settled on a basic
replacement which wasn't going to cost the earth.
It was built by Pace Products who have extensive experience
building stuff for Formula One cars etc so they seemed like
the people for the job. It was just a matter of whether they
would be interested in a project as small as this but full
credit to them, they were the nicest bunch of people to deal
with and really know their onions. With the help of Stewart
(Capo from the UKMOC), we worked out that the existing radiator
is over engineered and a bit overkill for a naked bike as
it's the same dimensions as the 9X6 sports bikes. With the
radiator not being enclosed by a fairing, we felt that we
could reduce the capacity by a small amount without any detrimental
effect on it's performance. Further discussions with Pace
allowed us to use a thicker core which in turn allowed us
to make the radiator much slimmer (60mm in total) - which
was the main intention.
With it mounted on the bike, I did the UKMOC Trackday at Mallory
Park and I am glad to report that it performed faultlessly.
How well, you may well ask? Well, it didn't break, overheat,
fall off and stayed sufficiently cool enough not to explode.
In a very basic comparison test, the actual radiator temperature
was actually lower than my friend's S4 which had just completed
the same session. So, in a purely non scientific way, I would
say that even though I now have a smaller, better looking
radiator – it is also more efficient.
FIM SET-UP
In theory the FIM chip should have just been a plug-in and
play. Well, it certainly plugged in but getting it to run
correctly was a right Royal pain in the butt. Not for me but
had poor old Dave tearing his hair out. We ordered the unit
from Sigma Performance (the official UK importers) but it
appears that they didn't really have the technical knowledge
to get it running correctly. After several lengthy (and expensive)
phone calls to Australia, FIM managed to set Dave on the right
track. Not an ideal situation but again shows the dedication
that has gone into getting this bike to run - and all this
to change the dash.
REAR VIEW CAMERA
The problem with 'specials' is that it is a (seemingly) never
ending chase to get things to fit. Previous experiences with
Ducati 'bolt-ons' had taught me that 'bolting on' is not what
they do. There is usually (always) some amount of filing,
drilling or fabricating something to make the part fit but
hey, it's Italian - it's called character. Anyway, with the
clutch and brake masters being replaced by the equivalent
race versions, there was no longer a mounting bracket for
the mirrors. I managed to source some replacement Brembo clamps
(from the US) with integral mirror mounts and that worked
with the Brembo race masters ..... in theory. Yes, they did
fit but due to the angle of the levers, it meant that the
mirrors would have given me a good view of the sky (or the
road) rather than the surrounding traffic.
So I tried it without mirrors which wasn't half as bad as
I thought - I guess riding in London has taught me to never
trust the mirrors anyway. The only time I missed them was
on dual carriageways and motorways so I could see exactly
who was behind me whether that be friends on rideouts or our
friendly traffic Police ensuring that my indicators work correctly.
Despite the little experiment sans mirrors, I decided I wanted
to live a little while longer so plumped for a single bar-end
Rizoma bar-end mirror. Now, I've never liked the look of bar-ends
as they make the widest point of the bike even wider still
- certainly not recommended in Central London. Our cousins
over the pond seem to favour them - perhaps due to their wider
roads or simply down to culture differences. In my opinion,
they belong on the original Cafe Racers and retro styled machines
but this seemed to be the only option. While this looked pretty
good (quite funky styling in keeping with the rest of the
bike), the single bar end mirror had upset the whole symmetry
of the bike. So, we had to think of something else......
that's when Dave suggested a rear-view camera with a dash
mounted monitor. Dpn't be frikkin' stoopid Dave, that'll never
work but feckit, what have we got to lose? So Dave ordered
in the bits and we had a play with it connected to the computer.
Well, feck me, the picture resolution and clarity were amazing.
I had half expected it to look like CCTV footage where you
struggle to even see the sex of the criminal, never mind what
weapon he was holding. With experiment 1 over, the next job
was to fit it all to the bike. The electrical stuff was relatively
straight forward but the lack of space around the top yoke,
meant that a few bits had to be moved about aswell as fabricating
new steering brackets (for the third time).
So with it all on, how does it go? In a word - amazing. Like
most people, I was sceptical for a number of reasons: picture
quality, resolution, stability, viewing angle etc but the
monitor is of high enough resolution to show enough of the
road for it to be useful and trusted. Obviously, it'll not
replace looking over my shoulders but it certainly does what
we intended it to do. Now all we we have to do is to make
it waterproof!
TRANSLOGIC DIGITAL DASH REPLACEMENT
Upon testing, a few flaws were found in the dash - not mechanical
flaws but rather how it functions as a road item. It is primarily
a race item so really gives you all you need to know on a
race track but misses out a few little bits of information
needed for a road bike. It doesn't show the time nor does
it have warnings for low fuel, indicators or an independent
trip meter (only the overall amount)..... so, after a few
discussions with the manufacturer, it appears that they have
improved the dash so that it has an additional two inputs
(for fuel and indicators). One simple petrol light meant the
paranoia of running out of petrol were now gone which meant
that I didn't have to stop at every single petrol station
that I passed. If I was being really picky (which I am), I
would still like to see a single trip meter (it only shows
the total miles) and a clock (hey, practicality rules). Maybe,
I'll source a discrete digital item to fit into the panel
.... maybe.
COSMETIC
BLING & BITS THAT SING
With all of the tricky bits out of the way, I decided to add
a few finishing touches. A Bucci slipper clutch was donated
from my track bike and STM Frame plugs colour matched to the
frame replaced the standard plastic items. The rear wheel
nuts were replaced by titanium jobbies while the rear wheel
nuts were lock-wired. Terry turned up with some new Rizoma
oil reservoirs on his bike - hmm, nice and subtle. I'll have
some of them and so of course had to order some extra bits
at the same time - so on go new Rizoma throttle grips, bar
ends, oil and brake reservoirs. All in understated black.
Oh and to complete the 'sporty look', I also applied some
'Moto GP' style wheel stripes along with Ducati Racing decals.
WHAT
NOW?
Well, I'll enjoy riding it for the last few days we have left
of the summer. Then at the first sign of winter and road salt,
it'll be wrapped up in cotton wool for winter. There are a
few more ideas that may happen over the winter months but
for now I'm just going to enjoy my bike.
REPLACEMENT
MODS
Handlebars - Cyclecat Clip-ons
Brake Master Cylinder - Brembo 19 x 20 Radial Master
Clutch Master Cylinder - Brembo 19 x 20 Radial Master
Speedometer - Translogic Electronic Dash
Remote Brake reservoir - Rizoma Alloy reservoir
Remote Clutch reservoir - Rizoma Alloy reservoir
Throttle assembly - 996 fast idle throttle assembly
LH Switchgear - Honda Fireblade switchgear
Throttle grips - Rizoma black grips
Bar ends- Rizoma black
Front forks - Ohlins 53mm Superbike forks
Bottom Yoke/clamp - Magnesium yoke
Top Yoke - Ohlins compatible
Front Brake Calipers - Brembo Radial Mounts
Front Discs
Front mudguard - Carbon Racing version
Front Headlight - Twin projector headlight unit
Front Indicators - Kellerman LEDS
Wheels - Carbon Fibre and Magnesium Dymags
Tyres - Pirelli Diablo Corsas
Chain - Gold DID
Chain guard - Carbon chain guard
Front sprocket cover - Carbon version
Rear sprocket - DP 43 tooth version
Clutch slave cylinder - Gold Evoluzione slave cylinder
Clutch cover - Rizoma Open Cover
Pressure plate - DP Red pressure plate
Clutch springs - Stainless steel with spring caps
Rearsets - Cyclecat titanium rearsets
Rear shock - Ohlins rear shock with remote reservoirs
CAT - Spareshack header pipes
Exhaust - Termignoni Hi level pipes
Airbox - Open Arbox and filter
STM Frame plugs
Titanium rear wheel nuts
ADD-ONS
Rear view camera & dash mounted speedometer
DP
Carbon Bellypan
DP Steering Damper
Translogic Quickshifter
Translogic Laptimer
FIM Ultimap U59 ECU
MV seat unit
Carbon Carbonworld rear hugger
Carbon Carbonworld rear chain guard
Carbon Carbonworld radiator guards
Carbon water pump cover
CUSTOM
MODS
Frame chop
Pillion handles removal
Seat lock chop & relocation
Internal frame lugs (to hide wiring and cable ties)
Steering Damper bracket
Carbon swingarm cover
Exhaust link pipes
Rear integrated indicators
Alcantara seat and hump cover
Headlight Brackets
Polishing - top yoke, rear sprocket cover, sidestand, exhaust
cans, link and header pipes.
Painting - Tank, wheels, seat unit, frame, swingarm, rear
hugger, front mudguard, headlight
Numberplate bracket.

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